Difficulty

Moderate

Steps

7

Time Required

                          2 hours            

Sections

1

  • Hub gear upgrade
  • 7 steps

Flags

2

In Progress

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What you need

Step 1

              What you'll need               
  • Shimano SG-C6001-8C Nexus 8. This is the one with the coaster brake.
  • Chain ring, gear lever, seals, and clips
  • Shimano Grip Shifter Nexus 8-speed Sl-C60008
  • Gear cable (inner and outer)
  • Spokes 36 * 284mm stainless steel spokes

Shimano SG-C6001-8C Nexus 8. This is the one with the coaster brake.

Chain ring, gear lever, seals, and clips

Shimano Grip Shifter Nexus 8-speed Sl-C60008

Gear cable (inner and outer)

Spokes 36 * 284mm stainless steel spokes

1024

Step 2

              Double check your spoke length               
  • Measure the inside diameter of your wheel
  • Use this calculator https://leonard.io/edd/
  • Add 2mm. You should get 284mm spokes
  • I brought silver Halo spokes from ebay

Measure the inside diameter of your wheel

Use this calculator https://leonard.io/edd/

Add 2mm. You should get 284mm spokes

I brought silver Halo spokes from ebay

Step 3

              Stretch your frame dropouts               
  • You need to stretch the rear frame dropouts because the 8 speed hub is wider than then 3 speed one
  • I got my local bike shop to do this because there’s a risk for damaging your frame.
  • The cost was $150 AUD

You need to stretch the rear frame dropouts because the 8 speed hub is wider than then 3 speed one

I got my local bike shop to do this because there’s a risk for damaging your frame.

The cost was $150 AUD

Step 4

              Replace the spokes               
  • Remove all the old spokes from your wheel
  • Spoke the 8 speed gear into the wheel. This is the best guide https://www.youtube.com/watch?v=mIU6mi0K
  • Tighten all the spokes using a screwdriver. Use the same torque on the screwdriver and check by “plucking” the spokes so the sound the same
  • Turn the bike upside down, install the wheel, and true the wheel. I hold a screw driver against the frame and slowly spin the wheel. When it move in, I just tighten the opposite spokes

Remove all the old spokes from your wheel

Spoke the 8 speed gear into the wheel. This is the best guide https://www.youtube.com/watch?v=mIU6mi0K

Tighten all the spokes using a screwdriver. Use the same torque on the screwdriver and check by “plucking” the spokes so the sound the same

Turn the bike upside down, install the wheel, and true the wheel. I hold a screw driver against the frame and slowly spin the wheel. When it move in, I just tighten the opposite spokes

Step 5

              Install back wheel and cable               
  • Pull the old inner cable out from the front
  • Push the new inner cable into the old outer cable
  • Pull the old outer gear cable out of the back of bottom of the frame. LEAVE THE INNER CABLE IN
  • Push the new outer cable in from the back

Pull the old inner cable out from the front

Push the new inner cable into the old outer cable

Pull the old outer gear cable out of the back of bottom of the frame. LEAVE THE INNER CABLE IN

Push the new outer cable in from the back

Step 6

              Replace the gear twist               
  • Remove the handle bar grip. I pushed a spoke in and turned it to loosen the grip
  • Install new gear change
  • Replace the handle bar grip. I wiped the handle bar and inside grip with alcohol.

Remove the handle bar grip. I pushed a spoke in and turned it to loosen the grip

Install new gear change

Replace the handle bar grip. I wiped the handle bar and inside grip with alcohol.

Step 7

              Connect the gear               
  • Connect the gear cable.
  • Use a spoke to rotate the gear change

Connect the gear cable.

Use a spoke to rotate the gear change

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Author

                                      with 1 other contributor 

                    Martin Hampton                     

Member since: 02/13/2016

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