Difficulty

Moderate

Steps

12

Time Required

                          1 hour

Sections

4

  • Battery
  • 3 steps
  • Arms
  • 6 steps
  • Housing Cover
  • 1 step
  • Speaker
  • 2 steps

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0

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Introduction

What you need

Step 1

              Battery
  • Remove the vest covering the back of the bear.
  • Orient the bear with his back facing upwards and unscrew the single Phillips #2 screw.
  • Captured screws will stay in place, no need to worry about losing this one!

Remove the vest covering the back of the bear.

Orient the bear with his back facing upwards and unscrew the single Phillips #2 screw.

Captured screws will stay in place, no need to worry about losing this one!

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Step 2

  • Pull the tab outward to remove the protective plate for the batteries.

Pull the tab outward to remove the protective plate for the batteries.

Step 3

  • Remove all four AA batteries by pushing the positive end down and pulling the battery out toward yourself.

Remove all four AA batteries by pushing the positive end down and pulling the battery out toward yourself.

Step 4

              Arms
  • Cut the orange shirt and zip tie.
  • Remove the zip tie.

Cut the orange shirt and zip tie.

Remove the zip tie.

Step 5

  • Cut across the back seam of the head of the bear along the arrow.
  • This damages the bear’s exterior and will require resewing.

Cut across the back seam of the head of the bear along the arrow.

This damages the bear’s exterior and will require resewing.

Step 6

  • Remove the interior of the doll.
  • Peel the outer layer around the head of the bear and forcefully pry off the face of the bear from the outside layer of the bear.
  • This will be difficult and require significant force, but do not fear about breaking the doll at this stage.

Remove the interior of the doll.

Peel the outer layer around the head of the bear and forcefully pry off the face of the bear from the outside layer of the bear.

This will be difficult and require significant force, but do not fear about breaking the doll at this stage.

Step 7

  • Extract each arm button.
  • Pull on the stuffing of the bear and not the wire to remove the arm button.

Extract each arm button.

Pull on the stuffing of the bear and not the wire to remove the arm button.

Step 8

  • Pull off the rest of the outside layer of the bear.

Pull off the rest of the outside layer of the bear.

Step 9

  • Unplug the arms from the main body.

Unplug the arms from the main body.

Step 10

              Housing Cover
  • Unscrew the eleven circled 12.5mm Phillips #1 screws.
  • Remove the top of the housing to access the electronics inside.

Unscrew the eleven circled 12.5mm Phillips #1 screws.

Remove the top of the housing to access the electronics inside.

Step 11

              Speaker
  • Unscrew the two 12.5mm Phillips #1 screws holding the speaker cap on and remove the speaker cap.

Unscrew the two 12.5mm Phillips #1 screws holding the speaker cap on and remove the speaker cap.

Step 12

  • Desolder the wire from the speaker and replace.

Desolder the wire from the speaker and replace.

To reassemble your device, follow these instructions in reverse order.

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Author

                                      with 3 other contributors 


                    Jayin Patel

Member since: 01/23/2020

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Team

                       Cal Poly, Team S18-G5, White Winter 2020                        

                                                  Member of Cal Poly, Team S18-G5, White Winter 2020 



                    CPSU-WHITE-W20S18G5                     


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